EPC-Enabled Enterprise Mobility by mThink, June 14, 2004 EPC will deliver its greatest value, and realize its true business potential, only when implemented as part of an overall architecture captures mission critical data, moves it to where it is needed, and manages both the data and data acquisition infrastructure. Radio frequency identification (RFID) is one of the newest and most promising technologies on the horizon for supply chain applications, holding out the prospect of significant increases in inventory velocity and availability at all stages in the supply chain. Major retailers and end users are quickly moving to adopt the technology. Wal-Mart, Tesco, Metro, Albertsons, Target, and the Department of Defense have all publicly begun to require that their suppliers use the technology. While details vary by company with some more aggressive than others the overall tone is remarkably similar. The top 100 suppliers to these organizations are being requested to supply RFID-tagged materials beginning early in 2005. Today, these initiatives are focused mainly at the pallet and case level, meaning that tags are to be applied to pallets and the individual cases that make up those pallets. The high-level ROI driving these initiatives is easily understood once the basics of the technology are explained. At a simple level, RFID tags can be thought of as extremely long bar codes that can be read without a line-of-sight requirement, because they are read using radio waves, instead of the optical waves (light) used to read bar codes. This greater data capacity affects the business process because it in turn allows a greater degree of unique identification. For example, a typical product bar code the universal product code (UPC) contains just enough information to identify the class of a product. A typical example would be a can of soda. The bar code on this soda basically says this is a 12 oz. can of Brand X soda. The RFID equivalent of this bar code an electronic product code (EPC) says this is a 12 oz. can of Brand X soda serial #23676777. The key difference is that each item tagged with an EPC-based RFID tag is uniquely identified different from every other item in the world. From a supply chain perspective, the implication is that every individually tagged item can now be tracked throughout the supply chain from factory to retail store. Moreover, because these RFID tags can be read without line of sight, they can be read without human intervention, using a network of fixed readers installed at key choke points dock doors, conveyors, forklifts, etc. The fact that human intervention is not necessary lowers cost to acquire the data which in turn allows much more data to be acquired, with significantly greater timeliness. The Focus Is Clear Theres not a lot of disagreement about where the ROI for RFID will come from. Greater granularity of information combined with its near real-time nature will greatly increase information velocity. Data acquisition costs will decline due to a reduced need for human data gathering. Quality and timeliness of information translate directly into supply chain efficiencies that reduce cost. For retailers, a more efficient supply chain translates into a greater likelihood that goods will be where customers want to buy them, when they want to buy them (i.e., reduced stockouts). Moreover, theres not much disagreement as to what the standard will be. In the past, lack of RFID standards has been the single greatest impediment to adoption of the technology in the supply chain, even while it has enjoyed great success in other areas such as electronic road tolling and animal tagging. Today, the focus is clear. For retail and supply chain applications, the standard is EPC. Electronic product code enjoys widespread support, and is the focus of the initiatives and mandates from large retailers which have garnered so much press of late. The success of EPC is rooted in its history. It emerged from an organization known as the MIT Auto-ID Center. The center was a private/ academic partnership driven by some of the worlds largest retailers and consumer packaged goods companies, in partnership with a broad spectrum of technology providers. EPC technology simply works better and is more focused on user requirements than previous generations of RFID technology. As we move forward, management of EPC has transitioned to a nonprofit organization associated with the Uniform Code Council (UCC) and EAN International. This new organization EPCglobal is expected to continue development of the standards while using UCC/EANs experience of retail bar code standards to ensure an appropriate support infrastructure is developed. Finally, it seems clear that RFID/EPC technology works. In response to the retailer initiatives discussed above, a significant number of pilots are already well under way. While some difficulties have been encountered and no doubt more will be the basics of the technology are proven. Pallet tags can be read reliably when passing through a dock door portal. Case tags can be read reliably as long as they are singulated on a material handling system first. Reading many cases simultaneously while on a pallet remains technically challenging, however, and is the area where most improvement is possible. Overall, the agreement is clear ROI is defined, the standards are there, and the technology works. It sounds like there are few remaining challenges. Unfortunately, thats not quite the case. Everything looks good at a pilot scale, but the real challenge is yet to come implementing these pilots enterprisewide and ensuring that broad companywide deployments are not only possible, but also profitable. Scaling RFID for the Enterprise As we change our focus as an industry and begin to look beyond pilots to full enterprise deployments. the following challenges arise: Integration with other data sources and devices such as bar code, wireless networks, and portable data terminals is critical. There will be no RFID islands in the warehouse of tomorrow. RFID data and devices must interact seamlessly with data gathered through other means. Solution suppliers with a proven track record will be preferred. One thing that is clear is that when RFID is deployed at scale, the scale will be quite large in scope. Manageable and scalable readers and software infrastructure will be key. Once the reading infrastructure is installed, the challenge becomes keeping it running smoothly and efficiently. How do you know whether an RFID reader is working? Is it functioning at full capacity or is it impaired in some fashion? What happens when an RFID reader fails? How often will this happen? Expansion of existing solutions to include EPC will be preferred. IT and operational managers already have a plethora of software, hardware, and technology to manage; standalone RFID technology can be viewed as a burden. So how can companies move toward solutions that address these issues? It all starts with one thought: Point solutions are not adequate only integrated architectures can provide the value that EPC promises. Capture, Move, Manage The message of experience to date is simple EPC will deliver its greatest value, and realize its true business potential, only when its deployed as part of an overall architecture that integrates all of a corporations data and mobility needs. Any such architecture must meet these fundamental functions: Capture information in real time at the point of business activity; Move information instantly to and from the point of greatest impact; and Manage the unimpeded flow of information and the devices that supply it with exceptional efficiency and security. Architectures That Deliver Value A key element of this architecture is not just that these layers capture, move, manage exist, but that they interact in an integrated fashion to optimize business value. How can an integrated architecture deliver value? Lets look at a few examples: Imagine a scenario where some portion of your wireless LAN bandwidth is dedicated to the receiving function in a warehouse, through a VPN, or other mechanism. What happens when exceptionally heavy inbound loads occur? In an integrated architecture, this can be detected and the class of service for that VPN can be upgraded, making more bandwidth available to the receiving function. What happens in a realistic warehouse scenario, where a worker may be moving dynamically between items that are tagged with EPC tags and items in an adjacent aisle or storage bin that are tagged with bar code? In an integrated architecture, devices would be capable of switching quickly between bar code and RFID on a transaction-by-transaction basis, meeting the needs of the realworld environment. What happens when an administrator needs to manage a wide variety of mobile and fixed devices, including 802.11 wireless infrastructure and a geographically disseminated network of RFID readers? In a nonintegrated architecture, its time to break open two, three, four, or more manuals. In an integrated architecture, a single interface for managing a wide variety of devices is available, reducing complexity, cost, and training requirements. Moreover, this trend toward integrated architectures is likely to pick up steam. In particular, over time the market is likely to move toward an increasingly integrated product strategy that seeks to exploit convergence between wireless data and RFID infrastructures wherever possible. At some point, this may even result in a unitary infrastructure, where the difference between these components is no longer relevant. While it can be difficult to predict the pace and direction of technical innovation, it is clear that only companies with primary technical expertise in both RFID and wireless 802.11 systems will be in a position to drive possible convergence. Closing Thoughts There is simply no disagreement RFID in general and EPC in particular are going to become a central part of the supply chain technology infrastructure. Business Integration Journal stated the case succinctly in their January 2004 issue: Widespread RFID adoption is inevitable and will have a transformational impact on supply chain execution. As RFID evolves from pilots to enterprise rollouts, point products will quickly give way to RFID integrated with end-to-end enterprise solutions. Companies will need to ask themselves: How will RFID solution providers meet this need? The answer is clear: an EPC-enabled enterprise mobility architecture that integrates the ability to capture, move, and manage a variety of data and devices including RFID. Filed under: Article, ascet, Data, IT Infrastructure, Knowledge, Supply Chain Strategy Tagged under: RFID/Sensor-Based Tools