Setting a Target for Cost Reduction Programs by Chris Trayhorn, Publisher of mThink Blue Book, January 15, 2002 Many believe cost performance is back, but we don’t think it’s ever been gone. One outcome of the California energy crisis has been a slowdown in the pace of deregulation, and many utilities are refocusing attention on their core regulated operations. We believe that the U.S. utilities industry will continue its inexorable path towards a deregulated state (despite the aftermath of the California crisis of the past year), growth in unregulated businesses will continue to be an important managerial goal, and continuous cost improvement in regulated business will remain vitally important. Not only can cost improvements be a source of value creation when coupled with a performance-based rate-making regime, but they can also generate cash needed to fund growth opportunities and better prepare companies to compete when markets do deregulate. This article takes a closer look at cost performance target-setting across the utility value chain. In our experience, we have found that companies struggle with three critical issues in establishing cost performance targets: • Deciding on the right measures when selecting performance indicators. For example, in the distribution business, should distribution costs be measured per customer, per MWh of generation, or per mile of distribution line? • Establishing relevant peer groups against which performance can be benchmarked. Once measures have been selected, to which companies should performance be compared? Are comparisons against other companies even necessary? We will suggest an approach that makes comparison beneficial, but not necessary. • Determining performance targets. Having selected the right measures and peer groups, what should actual cost targets be? We will recommend a method to set optimal performance standards. Selecting Cost Measures: Denominators Matter Many executives have heard “what gets measured gets done.” But that does not answer the vital question of whether the appropriate measures are being used. In measuring operating and maintenance (O&M) costs, it is useful to unbundle costs into generation, transmission, distribution, customer service, and administrative and general costs. Doing so provides much more information about the specific actions that can most effectively decrease operation and maintenance costs.1 Careful consideration of the units of measure for each of these categories is important. Selecting numerators is generally straightforward. Selecting denominators is slightly more complicated, in that the true drivers of costs should be determined and applied. Generation The appropriate measure, as one would expect, is non-fuel generation O&M expense per MWh. It is important to remove fuel costs from the measure and look at those costs separately. Factors that drive fuel costs are different from those that drive non-fuel O&M costs. We worked with one overseas client interested in entering the U.S. market via acquisition. Looking at generation costs, our client believed the target to be one of the lowest cost producers in the country. Our client believed that this target could serve as a future growth platform — by transferring its generation skills to follow-on acquisitions, the target could create value for the client. However, in reality, the target had extremely low fuel costs because it located its plants literally on top of their fuel sources — a geographical advantage that cannot be transferred to other companies. A look at the target’s non-fuel generation O&M costs revealed that it was actually a relatively inefficient generator, and would not be a reliable platform for skill transfer. Knowing the difference saved the client from committing to a poor deal. Transmission and Distribution (T&D) Some companies measure T&D costs per MWh and others look at costs per customer, in order to establish more customer-centric measures. We believe that both measures can be misleading, and neither tells the whole story. Given the highly fixed-cost nature of T&D businesses, a per MWh measure will be highly skewed by the level of throughput in the wires. Increases in throughput will result in decreases in unit costs, even though total costs remain the same, or even increase. Assessing T&D costs per customer skews findings because not all customers are equal. Companies adopting this measure could separate costs per customer into separate categories for residential, commercial, and industrial categories, but not all companies currently have the financial management systems required to perform such activity-based costing for their T&D businesses. The measures we believe are most useful for the wires businesses are transmission O&M expense per transmission line mile and distribution O&M expense per distribution line mile. We like these measures because (for the most part) a mile of wire is a mile — and perhaps more importantly, the biggest driver of T&D O&M costs is the amount of T&D assets in place that need to be operated and maintained.2 Later, we will discuss some situations where the statement “a mile is a mile” is not strictly true. Customer Service Since the fundamental and most obvious driver of customer service costs is the number of customers, the preferred way to analyze these costs is on a per customer basis, segregated by customer class. Administrative and General (A&G) This is the area where executives are most likely to get misled. We have seen A&G costs measured per customer, per employee, and per dollar of revenue. Yet the fundamental driver of A&G costs is not customers, employees, or revenues! The other non-A&G O&M activities are the real driver of A&G O&M expenses. The reason that companies have A&G expense is because of the generating plants, the wires, and the customer-service centers that they have to operate and maintain. While there are strong correlations between A&G expense and customers, employees, and revenue, these correlations are derivatives of the non-A&G operations. Consider, for example, measuring A&G expense as a percentage of revenues. Due to the way regulated rates are set, a high-cost producer will have a lower A&G expense as a percentage of revenues than a low-cost producer, which will make a high-cost producer appear to be more cost-effective when measuring A&G in this way. Further, a simple rate increase will give executives using this measure a false sense of improvement (with a rate increase, revenues increase while expenses remain the same). For these reasons, we suggest looking at A&G O&M as a factor of the total of all other non-fuel O&M costs. Establishing Peer Groups: Apples to Apples In establishing groups against which relative performance is compared or benchmarking is performed, it is important to establish peer groups. Otherwise, executives can make less meaningful comparisons and, as a result, set performance bars too low (overlooking opportunities for performance improvement) or too high (potentially generating cynicism and weakening morale). In a PricewaterhouseCoopers study on cost drivers using FERC Form 1 data, we came to the following conclusions regarding peer group establishment for each of the O&M cost categories: Generation Non-fuel generation O&M expense per MWh should be benchmarked at the plant level. Analyzing performance at the aggregated operating company level creates an “averaging effect” through which well-performing plants mask the poor performance of others. We have found that the optimal peer group will be composed of plants that are of the same fuel source and technology, have similar capacity and capacity factor, and have equivalent staffing levels. These entail factors that management generally cannot control, yet drive a substantial share of costs.3 While the need to isolate similar fuel sources is relatively obvious, comparisons along capacity-based factors eliminate the performance biases that would otherwise allow the larger plants to spread their fixed costs over a larger asset base. Similarly, accounting for capacity utilization factors allows managers to eliminate distortions that arise from local market con-ditions such as transmission constraints. Finally, accounting for staffing levels removes distortions that special situations (union contracts, technological complexity, etc.) might bring to the analysis. Distribution Earlier we stated that sometimes “a mile is not a mile.” For example, statistical evidence supports the common assumption that underground distribution wires are far more expensive to maintain than overhead ones. This is explicitly accounted for in our model. By also including the number of customers in the service territory, we are able to account for cost differences due to service territory densities (since density in this case is defined as customers per line mile). Transmission Because of the large size and higher level of preventive maintenance required of bulk transmission wires, the relationship between transmission O&M and the factors upon which it depends is more straightforward than it is for distribution. We have demonstrated in our regressions that the strongest drivers of O&M costs are line miles, which determine the “quantity” of maintenance needed at a gross level; and total electricity sales, which are a proxy for “intensity of use” — the more intensely used wires will suffer more faults over the long run and require more maintenance. Just using these two independent variables produces a remarkably high r-squared of 86 percent. Customer Service Unlike generation, transmission, and distribution, customer service has many analogues outside the industry. Here we suggest that executives look beyond the boundaries of the utilities industry for customer service benchmark groups. In doing so, executives need to consider the levels of service provided by the benchmarked companies, the regulatory constraints under which they operate, and the service levels to which the utility aspires. Administrative and General A&G O&M expense target planning should not be isolated from other O&M cost planning. As A&G costs are fundamentally driven by non-A&G O&M operations, improvements in O&M cost performance should lead to some level of A&G cost performance. Our studies suggest with high statistical significance that for every $100 in O&M performance improvement, $12 of A&G improvement will eventually result. As for customer service O&M expenses, many areas of A&G can be compared to best-in-class across industry functions, which is what we recommend. Setting Targets Peer groups are important for identifying best-in-class companies from which meaningful lessons can be learned. But in setting actual targets, companies often make arbitrary choices. For example, one company with below-average performance might set its target performance to equal the median of its selected peer group, while a similarly performing company might aim for top-quartile performance. While it might be hard to determine which company is setting better targets (perhaps the first company is setting its sights too low, while the second is setting its sights too high),4 we suggest an alternative method that can serve as a minimum baseline. We suggest an approach that uses regression analysis to determine the relationship between cost performance and various operational factors that are often beyond management control but which strongly influence cost performance. Figure 1 shows how minimum targets for distribution O&M cost performance might be established at two peer companies. At first glance, both companies A and B have similar nominal distribution O&M cost performance of about $3,000 per line mile; however, given Company B’s higher service territory density, it is actually a more efficient cost performer. In contrast, Company A has the potential to improve its cost performance to at least $2,000 per line mile given its lower service territory density. While this example illustrates use of regression-based benchmarks for distribution O&M costs, the same approach can be used for other functional aspects of the value chain as well. Figure 1 – Despite the same nominal $3,000 per line mile distribution O&M cost performance, Company B is an efficient performer given its territory density; similarly-situated utility operating companies incur distribution O&M costs of $4,000 per line mile. In contrast, Company A could be reasonably expected to have the potential to improve its performance to at least $2,000 per line mile. Of course, like other data-driven analytical approaches, this technique for setting cost performance improvements provides only a guide, and should not be applied blindly. In setting targets, executives should identify unique circumstances that can affect any particular company’s performance, and be aware of any non-recurring anomalies (e.g., an unusual storm the previous year) and reporting biases that can skew performance setting targets. These reporting biases are especially important if using FERC Form 1 data to compare utilities; reporting guidelines are vague enough that the assignment of costs into various categories can differ widely from one utility to the next. Caution and good judgment must be used to ensure that a utility’s perceived good or bad relative performance is not driven entirely by the categorization of costs for Form 1 reporting purposes. Going Forward with Execution Selecting the right measures and targets enables utility executives to address cost issues proactively and integrate cost reduction programs into their business strategy.5 In executing cost reduction programs, executives should keep in mind that sustainable cost reduction: • Eliminates work — not merely reduces staff — by eliminating non-value activities and simplifying processes • Fully leverages information technology investments (e.g., enterprise resource planning or e-business) • Is part of a continuous improvement effort driven from the top of the company. A cost reduction mindset must become embedded in the culture (e.g., through Six Sigma programs) • Is monitored and tracked — if cost performance is not measured, improvements are not likely to be achieved Furthermore, to position a company for future growth, the cost reduction program must: • Enhance, not reduce, the capability of the revenue generating functions (e.g., sales, customer service) • Increase competitiveness by improving the company’s cost structure • Release trapped capital and reallocate it from low-performing to high-performing business areas Conclusion In conclusion, a thoughtful, proactive approach to cost reduction can be a source of value that can generate the cash needed to fund growth opportunities and better prepare the company to compete as markets continue to deregulate. The type of quantitative analysis demonstrated in this article can be used as a means to successfully leverage such an approach and obtain value-producing results. Footnotes 1 We also recommend that a company further break down these elements into subcategories; however, this could be done at a later stage as the company determines specifically where to improve cost performance within a category. 2 While it is tempting to measure T&D O&M expense per some other asset-based measure, such as per (gross or net) book value of T&D assets, such asset-based measures are subject to accounting distortions. 3 While one could argue semantically that management can control capacity factor and staffing levels, we maintain that at a gross level these measures are truly driven by the size, location, complexity, and comparative economics of the plant technologies, so that these are not completely under management control. We also recognize that there are other factors that in reality drive costs to some extent (e.g., heat rates, plant vintage, etc.); however, statistical analysis shows that the effects of these factors pale in comparison to fuel source and technology, capacity and capacity factor, and staffing levels. 4 Successful cost reduction initiatives require considerable time and effort. Cost performance is important, but overly ambitious projects can cause a utility to overemphasize cost reduction programs at the expense of other company initiatives. 5 For example, Company B in Figure 1 might de- emphasize focus on cost reductions in its distribution operations in order to better focus on another area of business (e.g., customer service). Indeed, it might take a fresh look at the implications of being efficient at the wires business and consider whether it should acquire another company’s under-performing wires business to improve its profitability by transferring best practices. Filed under: White Papers Tagged under: Utilities About the Author Chris Trayhorn, Publisher of mThink Blue Book Chris Trayhorn is the Chairman of the Performance Marketing Industry Blue Ribbon Panel and the CEO of mThink.com, a leading online and content marketing agency. He has founded four successful marketing companies in London and San Francisco in the last 15 years, and is currently the founder and publisher of Revenue+Performance magazine, the magazine of the performance marketing industry since 2002.